Applicaton

Services

Medical Oxygen Pipe Line

JAY EMM GASES has in house technical expertise to carry out activities related to on site manifold installation cylinder testing faculties & also installed Pipe line and manifold for medical oxygen supply in hospitals for convenience for of the hospital and patient. Medical oxygen pipe line can efficiently monitor the consumption through meters; ensuring smooth operations, instant availability of oxygen at the bed of the patient and hence providing a safe and sound environment in the hospital. The pipeline can be service done with loose cylinders bank; medical oxygen storage system depending on the consumption of the particular hospital.

Cylinder Bank

For the customers using gas in bulk quantity JAY EMM GASES can supply them in cylinder Bank which reduced the cost of handling loose cylinder and storage area, Transportation more over it is very convenient to operate and handle. The cylinders Bank are mainly used in service of oxygen, nitrogen and Hydrogen.

JAY EMM GASES supplies through three standard bank 46.7 ltr (150 Bar), 80 ltr (200 Bar), and 160 ltr (200 Bar).
JAY EMM GASES can modify & customize the cylinder bank as per the required by the customer.

Nitrogen Purging

Complete Nitrogen purging on site at customer’s premises by using mobile purging equipments.
Nitrogen Purging of customers Hydrogen Bank is being carried out as per the requirement of the customers.

Cylinder Hydrostatic Testing

• In-house CCOE approved Hydrostatic Cylinder Testing Facility
• Cylinder cleaning as necessary

What is Hydrostatic Testing and why is it important?

Hydrostatic Testing is a nondestructive test procedure used to check cylinders for leaks, structural flaws, durability, and corrosion. It is used to check a cylinder’s structural integrity. Testing consists of enclosing a cylinder filled with water inside a test jacket filled with water. Pressure is then applied internally to the cylinder, causing the cylinder to expand. The total and permanent volumetric expansions of the cylinder are determined by measuring the amount of water displaced by the expansion of the cylinder when under pressure and after the pressure has been released. An external and internal visual inspection of the cylinder is also performed, along with a dead-ring test for steel cylinders.

PIPELINE PROJECTS

Cryogenic Vacuum Jacketed Piping Systems Vacuum jacketed piping system on a mobile EPA testing unit

Single source accountability — from engineering to installation and beyond

Welcome to the cryogenic piping systems section of our site. STAR Products designs, manufactures, installs and services transfer systems for cryogenic fluids including liquid oxygen, hydrogen, nitrogen, carbon dioxide, helium and other common cryogenic fluids.

Single sourcing your complete cryogenic pipe system from STAR is the best way to ensure that your vacuum insulated pipe system meets all of your requirements from initial start up through years of service. You can rest assured that your system will perform as promised — that is our guarantee. It is STAR knowledge, experience, commitment to quality and our reputation that goes with every pipe system we deliver. Our piping system experience includes liquid oxygen, liquid hydrogen, liquid nitrogen, liquid carbon dioxide, liquid helium and other common cryogenic fluids.

Industry Verticals

Gas Application

Blanketing:
The use of gas to maintain an inert atmosphere above a liquid or powdered product inside a storage tank, silo, reactor, process equipment or other vessel. The inert gas will help prevent product degradation from moisture and oxygen, control volatile emissions and safeguard against fires and explosions. Gases Used Carbon Dioxide, Nitrogen

Controlled Atmospheric Storage:
A technique used to preserve fresh fruits and vegetables by modifying the gaseous composition of the atmosphere in which the commodity is stored. The atmosphere is closely monitored and precisely controlled to maintain the desired gas proportions of oxygen, carbon dioxide, and ethylene throughout the storage period. Ethylene is naturally produced by the commodity. Gases Used Carbon Dioxide, Nitrogen, Ethylene

Drip Irrigation:
Carbon dioxide, dissolved into drip irrigation water with an injector, can increase crop yields. Farm and greenhouse tests show that there is an improved uptake of nutrients such as phosphorus, manganese, zinc, and nitrogen by many plants fed with carbon dioxide treated water. Farmers can expect increased yields and profits on such high value crops as cotton, tomatoes, grapes and strawberries. Gases Used Carbon Dioxide

Grain Fumigation:
The use of carbon dioxide to kill 100% of all life stages (eggs, larvae, pupae, and adults) of insects which have infested agricultural commodities in silos and warehouses. The process requires that the commodity remain sealed in a carbon dioxide atmosphere for at least four days. The agricultural market for carbon dioxide fumigation includes grain, flour, oats, rice and tobacco. Liquid nitrogen is sometimes used in animal occupied areas. Gases Used Carbon Dioxide, Liquid Nitrogen

Greenhouse Atmosphere Enrichment:
Many greenhouse crops will grow faster when exposed to elevated levels of atmospheric carbon dioxide. Greenhouse carbon dioxide levels are increased from 350 ppm to 600-1000 ppm by direct injection to the greenhouse atmosphere. Greenhouse vents must be closed to contain the supplemental carbon dioxide, so enrichment is usually employed during the winter. Gases Used Carbon Dioxide

Portacryo

Capacity: 1000 litres to 3000 litres. 264 gallons - 792 gallons
Pressure: 19 kg/cm2 - 38 kg/cm2

Product Features	Product Options
Skidded cryogenic mini storage units suitable for LIN, LOX, LAR, LCO2 & LN2O service Efficient super insulation for optimum product performance Ergonomic designed piping layout for ease of access, operation & maintenance Inner vessel of austenitic stainless steel Rugged steel frame with galvanized base for overall protection of equipment Convenient handling by forklift, mobile crane, chain pulley or over head crane Ideal for 'temporary user point' applications Special design ensures low filling loss 4" (100 mm) level gauge & pressure gauge Flow diverter valve provides safety valve isolation feature for maintenance Civil foundation not essential as units can be placed on level/ hard surfaces Product portability supports the option of being filled by Transport tanks at customer location / sites Stainless steel valve identification tags & lifting hooks Combined pressure regulator with economizer function Combines all the features of a customer station tank and liquid cylinder	Frame mounted product vaporizer Alternate makes of valves and gauges Additional gas withdrawal valve Protected vacuum gauge tube High/low alarm on level and pressure gauges Customized distribution manifold Rupture discs as secondary safety devices Stainless steel outer vessel Protective frame for Static Portacryos Fill line check with drain and relief valve

ISO Tanks

A tank container is built to the ISO Standard, making it suitable for different modes of transportation. Both hazardous and non-hazardous products can be transported in tank containers.

A tank container is a vessel of stainless steel surrounded by an insulation and protective layer of usually Polyurethane and aluminum. The vessel is in the middle of a steel frame. The frame is made according to ISO standards and is 19.8556 feet (6.05 meters) long, 7.874 feet (2.40 meters) wide and 7.874 feet (2.40 meters) or 8.374 feet (2.55 meters) high. The contents of the tank ranges from 27,000 to 40,000 liters (5,900 to 8,800 imp gal; 7,100 to 10,600 U.S. gal). There are both smaller and larger tank containers, which usually have a size different from the ISO standard sizes. The trade organization @TCO estimates that at the end of 2012 the global fleet of tank containers is between 340,000 and 380,000.[1] Most of these tank containers are owned by operators and leasing companies.

There are hundreds of tank container operators worldwide, that can vary on the service they offer. The bigger operators typically offer a wide range of services, while smaller operators may only offer services in one region or with one type of tank. Among the biggest tank container operators are; Stolt Tank Containers, InterBulk Group, Hoyer, Bulkhaul, NewPort and VOTG. As of 2012, Agmark Logistics is North America's largest food grade tank container operator.

MICRO Cylinders

Capacity: 150 litres - 250 litres. 39 galloons - 66 gallons
Pressure: 25 - 35 kg/cm2

Product Features	Product Options
Portable cryogenic units for LIN, LOX, LAR, LCO2 & LN2O service Efficient super insulation for optimum product performance Ergonomic designed piping layout for ease of access, operation & maintenance Equipped with internationally reputed valves and gauges Inner vessel and outer vessel of austenitic stainless steel Ideal for "temporary user point" application. Models available to suit different applications Pressure gauge and Float type level gauge Built in vaporizer coils to supply constant pressure gas at continuous flow rate Product portability supports the option of being filled by Transport tanks at customer location/sites High capacity regulator and built-in PBU ensures continuous gas delivery All parts are covered (Use cleaned) for oxygen services Designed to suit DOT 4L / EN1251 requirements	Additional external vaporizer for high flow rate. Whisper valves Digital level Gauge Dual relief valves 3 points distribution manifold Trolley for convenient handling and safety of Microcyl, available with forklift option. Convenient handling by trolley

CO2 Gas Plants

Our team of committed professionals furnish the latest advanced designs with high productivity and negligible maintenance cost. Our products conform to international standards and have competitive pricing.

We trust on high quality standards at each production stage, quality materials to manufacturing and designing, testing and ultimately dispatching for you.

PSA Gas Plants

Pressure swing adsorption (PSA) is a technology used to separate some gas species from a mixture of gases under pressure according to the species' molecular characteristics and affinity for an adsorbent material. It operates at near-ambient temperatures and differs significantly from cryogenic distillation techniques of gas separation. Specific adsorptive materials (e.g., zeolites, activated carbon, molecular sieves, etc.) are used as a trap, preferentially adsorbing the target gas species at high pressure. The process then swings to low pressure to desorb the adsorbed material

Pressure swing adsorption processes rely on the fact that under high pressure, gases tend to be attracted to solid surfaces, or "adsorbed". The higher the pressure, the more gas is adsorbed; when the pressure is reduced, the gas is released, or desorbed. PSA processes can be used to separate gases in a mixture because different gases tend to be attracted to different solid surfaces more or less strongly. If a gas mixture such as air, for example, is passed under pressure through a vessel containing an adsorbent bed of zeolite that attracts nitrogen more strongly than it does oxygen, part or all of the nitrogen will stay in the bed, and the gas coming out of the vessel will be enriched in oxygen. When the bed reaches the end of its capacity to adsorb nitrogen, it can be regenerated by reducing the pressure, thereby releasing the adsorbed nitrogen. It is then ready for another cycle of producing oxygen enriched air.

This is the process used in portable oxygen concentrators used by emphysema patients and others who require oxygen-enriched air to breathe.

Using two adsorbent vessels allows near-continuous production of the target gas. It also permits so-called pressure equalisation, where the gas leaving the vessel being depressurised is used to partially pressurise the second vessel. This results in significant energy savings, and is common industrial practice.